Bearing systems manufacturer Eurobearings has deployed a Meltio Engine Robot Integration within its production workflow.
Installing the Directed Energy Deposition (DED) capability at its Italian production facility, Eurobearings has paired the capability with a KUKA industrial robot. Mounted on a mobile walkway or gantry, the system is said to provide increased mobility and a capacity for large part sizes and geometries.
Per Meltio, Eurobearings has achieved a reduction in lead times of between 30 to 50% for complex components by ‘printing direct to part and minimising subsequent machining stages.’ Meltio’s DED technology enables near-net-shape printing, which helps to streamline the production workflow and reduce raw material consumption. Nearly every gram of material is used in the final part, according to Meltio, which helps to significantly lower the overall cost per part.
Meanwhile, Eurobearings is also deploying the DED capability to repair worn parts, extending component lifecycles and delivering cost savings.
Having deployed the Meltio Engine Robot Integration, Eurobearings is said to have produced turbine components that consistently meet the rigorous quality standards of the energy sector, while delivering customised engineering solutions for high-performance machinery in the marine and defence industries. It has also leveraged the technology for the manufacture and restoration of bearing shoes that endure extremely heavy loads, supporting customers in cement and rolling mills.
