The machine shop is using the Method to create custom tooling for its bespoke robot end-effector designs
MakerBot has revealed how its METHOD 3D printer is being employed by Dallas-based All Axis Robotics to produce custom tooling and parts for robotic arms.
The machine shop, which provides robotic solutions for automated machine attending, is using the desktop printer to create custom tooling for its bespoke robot end-effector designs, reducing lead times from months to hours.
“One of the challenges we faced when adapting our collaborative robots and automation in the machine shop was the need to develop custom parts during the process. We would have to develop custom brackets, fixtures, or fingers for the grippers, and not all of this would be possible to produce on CNC machines,” said Gary Kuzmin, CEO, All Axis. “When we purchased the MakerBot METHOD, we automatically obtained all that capability for customising all these different parts. Within days, we were able to print custom parts for our machines. The relevance of having this machine within our process is that we have a quick turnaround capability to produce custom parts that we can integrate into our systems immediately.”
The technology is being used to upgrade both new and legacy equipment and produce on-demand 3D printed parts for existing customers. In one example, All Axis engineers designed and manufactured a custom part sander using MakerBot’s recently launched real ABS material and METHOD X printer. The robot sander features two sides with different grid sand pads as well as a connection for a vacuum to automate a time-consuming manual aluminium sanding operation. Kuzmin said having the low-cost (6,500 USD) METHOD in-house has enabled neighbouring million-dollar production machines to keep running automation.
“All Axis Robotics is a prime example of a customer who has embraced the possibilities of additive manufacturing to remain competitive in today’s environment,” added Nadav Goshen, CEO, MakerBot. “By investing in in-house 3D printing solutions, companies like All Axis can change how they approach manufacturing. By combining automation with the quick part turnaround time METHOD has to offer, companies can now improve their production capabilities and grow business opportunities.”
