Founded in 2015 Ai Build is a London based software company 100% focused on additive manufacturing. AiSync, our additive manufacturing platform is optimised for both robotic and gantry 3D printing systems in polymers, metals and concrete, enabling full automation of the additive manufacturing process from plan to end print, radically improving speed, quality, scalability, and application range across the entire enterprise.
AiSync software enables complex, multi axis parts and structures to be reliably manufactured on a repeatable basis, a digital twin providing full visual build simulation and collision avoidance capibility. Also equipped with powerful reporting and analytics, the entire 3D printing process is data driven and optimised to produce high quality, 3D prints at scale.
All toolpaths are fully reusable across multiple projects. Advanced and intelligent slicing strategies including; non-planar, multi-planar, conformal and segmented can be automatically deployed in seconds, negating the requirement to build supports that add weight, waste material and require post production work. Automatic adaptive speed control and thermal parameters improve overall build accuracy and quality.
AiSync Pro enables machine instructions to be streamed in real time, allowing multiple printing systems to be directly controlled via a single UI. Aggregating data from sensors and cameras provides real time monitoring and error detection capability, allowing remedial action to be taken and root cause analysis to be automated, and providing traceability around part integrity.
Our engineering team tests and validates AiSync capabilities on real world geometries using high performance engineering materials at our AiLab in London. The results of these tests are captured within our AiSync platform, accessible to users and shared amongst the AM community. Ai Build integrates and partners with the largest global network of hardware and material manufacturers, enabling production ready print capability for polymer, metals and concrete applications. Developed
for critical, end use applications, AiSync is trusted by global, tier 1 companies operating in Aerospace, Automotive, Construction, Marine and Energy sectors, with clients reporting AiSync building successful toolpaths 86% faster, reducing failed builds by 65%, with parts 3x stronger and a 90% efficiency gain in overall build time.